Professional Raised Flooring Manufacturer – Italy Based

Topfloor  Group is a European specialist in modular raised flooring, producing a full portfolio of panels, cores, and support structures for offices, data‑centres, clean rooms and outdoor spaces. Founded in 1984, the company combines four highly automated production lines in Italy with a strong emphasis on sustainability, certifications (ISO 9001, ISO 14001, EN 12825, PSA/MOB, LEED) and custom‑design capabilities. 

Topfloor Group at a glance

• Founded: 1984; Headquarters: Rome, Italy – production site in Carsoli (AQ) (≈ 5 000 m²).
• Capacity: ≈ 500 000 m² / yr; ≈ 1 400 000 panels / yr (≈ 900 panels h⁻¹).
• Export reach: more than 40 countries; multiple ISO and EN certifications.
• Key assets: four automated lines, patented steel‑encapsulated panels (EU Patent No. 1409812), and a 40‑year market presence.

Product families

Series	Core material	Typical thickness	Edge / protection	Key features
W (Wood‑aggregate)	Recycled wood‑conglomerate (ρ ≈ 700 kg m⁻³)	28 mm / 38 mm	Optional galvanized steel sheet for moisture & grounding	High fire‑reaction Bfl‑s1, flexion 2.5 mm Class A, acoustic > 31 dB
FF (Calcium‑sulfate)	Anhydrous calcium sulfate (ρ ≈ 1 600 kg m⁻³)	30 mm / 34 mm	Primer + Aluminium/ PVC film, anti‑creak perimeter	Fire‑resistance REI 30‑60, electrical ≥ 10⁶ Ω, acoustic > 35 dB
GW (Steel‑encapsulated)	Wood‑core or calcium‑sulfate core, fully encapsulated in galvanized steel	29‑30 mm	Micro‑expansion area, Corner‑Lock system, optional seismic bridges	Load class 5‑6, rigidity without crossbars, seismic‑ready
GW Fusion	Same cores as GW, pre‑coated PVC film integrated on steel support	29‑30 mm	Digitalised colour/logo, anti‑slip R10, VOC A+	Rapid production, no extra finishing, high wear resistance
DB (Primed calcium‑sulfate, non‑edged)	Calcium sulfate (ρ ≈ 1 600 kg m⁻³)	30‑40 mm	No peripheral plastic edge; planar for self‑supporting coverings	Simple finish, fire‑reaction A1FL, high acoustic values
TG (Interlocking, primed calcium‑sulfate)	Calcium sulfate (ρ ≈ 1 500 kg m⁻³)	25‑38 mm	Interlocking edges, optional access hatches	Load class 3‑6, easy installation, suitable for heavy partitions

Standards and certifications

• EN 12825 (2001) – Governs load, deflection, and testing methods. Topfloor applies a safety factor = 2 and a deflection ≤ 2.5 mm (Class A) for all panels.
• LEED® – Panels contribute credits in Energy & Atmosphere, Materials & Resources, Indoor Environmental Quality, and Innovation in Design.
• PSA/MOB (UK/Ireland) – Medium‑grade certification (static 4.5 kN, concentrated ≥ 3 kN) verified by BTL testing; Topfloor GW series meets the PSA specification.
• ISO 9001, ISO 14001, ISO 45001 – Quality, environmental and occupational health management.
• FSC® – Forest Stewardship Council certification for wood‑based cores.

Comparison of EN 12825 load classes (selected)

Load class	Minimum breaking load (kN)	Typical panel
1	≥ 4	Light‑weight W30LZ
3	≥ 8	W40, FF35/30
5	≥ 12	GW (steel‑encapsulated)
6	≥ 15	GW Fusion, high‑load GW

Structural cores

Core	Density	Formaldehyde E1 (≤ 8 mg 100 g⁻¹)	Typical thickness	Notable properties
Wood‑aggregate	≈ 700 kg m⁻³	✔︎ (low‑emission resin)	28‑38 mm	Good flexural strength, moisture barrier via galvanized sheet
Calcium‑sulfate	≈ 1 600 kg m⁻³	✔︎ (non‑combustible)	30‑34 mm	Excellent fire resistance (REI 30‑60), high acoustic absorption
HD Calcium‑sulfate	≈ 1 600 kg m⁻³	✔︎	30‑34 mm	Enhanced mechanical performance for GW Fusion

Installation essentials

Step	Key actions
Material storage	Keep panels dry, sealed; temperature 5‑35 °C, RH 40‑70 %.
Site preparation	Subfloor dry (≥ 2 months after screed), clean, flat; all in‑floor services completed before floor lay.
Layout	Begin at the longest straight wall, maintain ≤ 600 mm offset from walls; use laser/spirit level; verify grid orthogonality.
Pedestal & crossbar fixing	Anchor pedestals (adhesive or mechanical); apply acoustic gaskets; for heights > 300 mm use crossbars (ST1/ST2/STH/50S).
Panel placement	Use suction cups; joint gap ≈ 1 mm; avoid corner pressure; lock panels (Corner‑Lock) where required.
Perimeter cuts	Use 55 × 60 cm or 15 cm strips; avoid very small pieces.
Finalisation	Install steps, ramps, closure strips; cover with protective film until hand‑over.
Time estimate	6 person crew ≈ 30 m² day⁻¹ (varies with access and panel type).

Following these steps ensures compliance with EN 12825 and PSA specifications.

Raised Flooring Applications

Applications	Panel choice	Features
Office / Commercial	W‑Series or FF‑Series with laminate/PVC/stone coverings	Flexibility, acoustic control, easy re‑configuration.
Data centre	GW or GW Fusion (steel‑encapsulated) – high load (class 5‑6), static‑dissipative surface	Supports heavy equipment, offers grounding and fire resistance.
Clean room	FF‑Series (non‑edged) with seamless covering, high humidity tolerance	Inert core, low particle emission, moisture barrier.
Outdoor	Specialized polymer‑pedestals & weather‑resistant panels (e.g., GW Fusion with UV‑stable coating)	Designed for temperature swings, UV exposure, and drainage.
High‑security / seismic	GW with Corner‑Lock + seismic bridges (anti‑seismic certification)	Provides rigidity without crossbars, meets seismic acceleration zones.

Sustainability & circular economy

• Raw materials: Recycled wood chips, post‑consumer wood, calcium sulfate from industrial waste.
• Eco‑design: Low‑formaldehyde resins, FSC‑certified wood, VOC‑A+ coatings (GW Fusion).
• Recycling programme: Panels are collected, refurbished, and re‑certified (cost ≤ disposal). The refurbishment loop follows a circular‑process diagram (New → Used → Renewed → New).

Accessories and extensions

• Perforated panels & airflow grilles (with optional dampers) for HVAC integration.
• Recessed electrical boxes, acoustic pads, vertical closure strips, seismic bridges.
• Steps & ramps (external/internal) for accessibility.
• Magnetic & self‑locking coverings (ceramic, stoneware, parquet) enabling adhesive‑free floor changes.

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